mSafe-

The mSafe is a surface security system. It is the evolution of self-contained hydraulic controllers, which incorporates electronic assistance, which provides a greater range of versatility and benefits to the well safety package.

It allows operators to safely open and close a hydraulically actuated valve locally, remotely and automatically by high or low pressure line and/or wellhead (ESD).

It is used to provide safe operation in oil or gas wells, operates autonomously and ensures that the valve remains fully open without operator intervention. It is SIL2certified.

This safety system increases the efficiency of each well and improves its profitability, saving thousands of dollars in annual operating costs per location. A tool that allows resources to be optimized and directed where they are needed most.

 

Benefits of the system
  • Local, remote and automatic operation through SCADA.
  • Constant real-time monitoring of valve status (Open/Closed).
  • Autonomous Predictive Maintenance: The Partial Stroke Test (PST) functionality allows early failure detection and early repair scheduling, avoiding loss of production due to breakage.
  • Solar energy: Suitable for locations without electricity grid.

 

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Company

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Web Nordeste manufactures equipment and provides services for the Oil & Gas industry, according to API standards.

It has outstanding technical and industrial capacity to meet the most varied technological challenges and a deep understanding of the market; providing integral solutions for local and international clients. Its Quality Management System, certified according API Q1, prioritizes continuous improvement maximizing customers’, employees’ and shareholders’ benefits. Products manufactured by WEB Nordeste are API 6A monogrammed; according to 6A specifications for wellhead and christmas trees and API 17D for subsea equipment.

Its installation in Bahia state is consistent with Brazil’s strategic objectives and needs, creating high qualification jobs, training its employees and developing strategic partnerships with local suppliers.

By creating value through the different links of the supply chain it contributes to the growth and development of the local community. WEB Nordeste is the only company in the Northeast that currently manufactures offshore and on-shore equipment serving the local and international markets.

Human resources are key to operate this organization, WEB Nordeste has a team of 50 highly qualified individuals in the areas of Quality, Manufacturing, Engineering, IT, Administration and Sales. All efforts are focused on exceeding clients’ expectations of its customers and building long term partnerships. Its reputation results from setting a high bar and working at the highest standard.

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Industrial Capacity

 

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Buildings

Four modern buildings with 1,300m2 each, totaling 5,200m2, equipped with large capacity cranes. The offices are attached to the manufacturing building, adding another 1,056m2 to the complex. The total 19,000 m2 are completed by cargo maneuver and leisure areas.

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PR2 Test Laboratory

The PR (Performance Requirement) Test is one of the most modern and technological bunkers in Brazil for testing API 6A and API 17D products. Equipped with proprietary software, thermal chamber for a range of -65ºC to 180ºC, hyperbaric chamber simulating 500m depths, remotely triggered; it can perform tests under H2 or H2O up to 15,000psi, with digital record of all the procedure steps.

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Machines

Large and modern CNC machines with high-power milling turret allowing full completion of parts in short time spans. Horizontal multitasking lathes with index plate capable of performing all the necessary machining operations for valves in one set up. Turning centers and large vertical lathes with twin pallet allowing multitasking.

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Quality

Fully equipped with calipers, gauges, profile projectors, 3D measuring arms among other instruments required for dimensional control; as well as instruments for torque control, hardness testers, thickness testers, and non-destructive test tools (UT, MT and LP). Our quality team is certified in accordance with the relevant standards.

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Assembly and painting

Equipped with benches, tools, pneumatic and hydraulic torque wrenches. Two machines for cleaning and phosphating parts, sand blasting and grit blasting. Oven for Teflon coating curing, painting area with carousel.

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Pressure Tests

Sophisticated fully automated and digital hydrostatic test stands to perform hydraulic tests according to the applicable standards, recording all the results including the torque. Pool for high-pressure pneumatic test that is fundamental to reliably testing equipment for gas wells.

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Simulation Tests

Stack up test facility that simulates the conditions of a rig in an oil well. The facility is used for testing products such as mudline, connectors, compact wellheads and underwater trees; as well as to provide training for customers.

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Onscroll Animanition (scrollReveal.js)

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You can see the scrollReveal.js demo here.

Onshore Products

Complete line of surface equipment in accordance with API 6A and qualified under strict PR2 performance tests.

Offshore Products

Sub-surface equipment, such as Mudline Suspension System, Wet Christmas trees and Manifolds, in accordance with API 17D.

Surface Safety

Integrated control systems designed to close a well in unusual conditions, accidental operation or irregularities.

Services

Maintenance, repair and installation services. Training programs on our full product line for customers and employees. Access to specialized submarine laboratory.

Research and Development

 Engineering Department

Our engineering team is highly qualified to design surface, completion, fracking and safety surface equipment customized to the clients’ specific needs. We have developed special equipment focused on reducing the total cost of operation.

We know that working together with our clients and combining our knowledge and experience creates synergies allowing us to achieve the best results in the shortest possible time.

 Design Tools

We use the highest technology tools available in the market for project development and component analysis, ensuring a higher reliability of our products.

We offer our customers tailor-made systems for specific applications, providing cost effective solutions with the highest technology available.

We also use a FEA simulation module, which allows the resolution of complex calculations in a short time, with more accurate and precise results.

 PR2 Laboratory

The PR laboratory installed at WEB NORDESTE is equipped with high technology software and instruments. These tools allow a more accurate analysis of prototype behavior in extreme operating conditions. Resulting in products that comply with the highest requirements of the applicable standards.

 Performance Tests

We conduct our own performance tests according to API 6A Annex F, PR2 level in order to qualify the product for the required service. These tests guarantee the necessary reliability to meet the internal and external market needs for oil and gas.

 Fire Test Lab

We have a modern fire test laboratory for valves. It simulates extreme operating conditions in order to qualify valves to meet API 6FA requirements.

 Test Stand for CC and Mudline

Our test stands allow us to test and simulate equipment assembly under conditions similar to those on the field, both on-shore and off-shore.

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